Hydrogen Technologies

Established Hydrogen Technologies to Support Decarbonization

Support the reduction of carbon emissions spanning production, conversion, storage and distribution

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Support the reduction of carbon emissions spanning production, conversion, storage and distribution

Industrial Decarbonization Begins With Hydrogen Technologies

In an increasingly decarbonized world, the demand for hydrogen could grow more than tenfold.1 Honeywell has provided industries with hydrogen processing solutions for more than 50 years. From production and conversion to transmission, storage, distribution and use, our technologies span the hydrogen value chain, designed to help operators and OEMs pursue safer, more profitable operations.

We offer three main pathways: blue hydrogen technology with carbon capture, green hydrogen from renewable energy and liquid organic hydrogen carrier (LOHC) for cost-effective transport. Each pathway addresses specific operational needs, infrastructure constraints and emissions targets.

1. https://uop.honeywell.com/en/energy-transition/hydrogen-solutions

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End-to-end hydrogen enablement

Honeywell H2 Solutions provide technologies designed to assist organizations in achieving emissions goals and support entry into the hydrogen economy. 

 

  • Covers value chain from production to use
  • Aims to help reduce Levelized Cost of Hydrogen (LCOH)
  • Deployed at scale in mission-critical operations
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Blue hydrogen technology with carbon capture

Blue hydrogen technology may produce low-carbon hydrogen from facilities’ existing hydrocarbon infrastructure while capturing and storing CO2 to support emissions goals. This pathway can enable faster entry into hydrogen applications without the capital cost of rebuilding from scratch.

 

  • Available suite of carbon capture technologies 
  • Pressure Swing Adsorption (PSA) technology for hydrogen purification 
  • Adsorbent and membrane chemistry solutions 
  • Comprehensive support from scope definition to commissioning and start-up 
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Green hydrogen from renewables

Green hydrogen is produced from renewable energy sources like solar or wind power. According to the World Economic Forum, green hydrogen is seen by many sectors as the best way to harmonize the intermittency of renewables.1 Green hydrogen has emerged as a promising alternative to traditional fossil fuels in segments that are traditionally harder to decarbonize. For producers of hydrogen, which have historically been a significant emitter of CO2, this presents an opportunity to grow by pivoting to new technology that can significantly reduce emissions. 

 

  • Can replace fossil fuels in hard-to-decarbonize sectors 
  • Offers advanced catalyst-coated membranes 
  • Can help reduce energy consumption and lower LCOH 
  • Can support large-scale hydrogen production
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LOHC for safer hydrogen transport

Our LOHC solutions help industries overcome the challenges of long-distance hydrogen transportation. LOHC can enable cost-effective and safer shipping using existing infrastructure. 
 

  • Minimal waste with over 99.5% conversion and selectivity
  • Less flammable than liquid hydrogen 
  • Higher purity than methanol reconversion 
  • Can use existing refinery assets
  • 99%+ CO₂ capture1

    Blue hydrogen technology can deliver 99%+ CO₂ recovery through available carbon capture systems. Retrofitting existing steam methane reformers with bolt-on carbon capture can produce low-carbon hydrogen while leveraging current infrastructure. Honeywell's PSA systems can achieve 99.8+% on-stream availability with 20+ year adsorbent life.2

  • 7-30% lower costs with LOHC3

    LOHC technology can offer 7% lower cash cost of production for hydrogen exports and 30% lower cash cost for imports. This cost advantage stems from using existing refinery assets and established processes rather than building dedicated infrastructure.4 LOHC can also achieve over 99.5% conversion efficiency with a catalyst life of over 10 years.5

  • Pursue zero carbon emissions with green hydrogen6

     

    Green hydrogen produced through water electrolysis can generate zero carbon emissions when using renewable power. Honeywell's Temperature Swing Adsorption can handle intermittent renewable energy sources like solar and wind, while PSA technology can purify hydrogen from complex gas streams.

Customer Stories

Hydrogen Technologies in Action

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Interactive & Guided Tools

Optimize Your Hydrogen Strategy

Honeywell Protonium's Plant Concept Design Optimizer (CDO) helps organizations evaluate hydrogen pathways upfront. Our advanced software tool can help optimize the LCOH for specific operational requirements, energy sources and infrastructure constraints.  
 
The optimizer considers plant size and the anticipated power profile to support equipment selection, from basic components like electrolyzers, rectifiers and balance of plant (BOP) equipment (including separators, compressors, heat exchangers and deoxidizers) to battery energy storage systems (BESS) and hydrogen storage.

Frequently Asked Questions About Hydrogen Technologies

Scale depends on matching the appropriate technology pathway to your existing infrastructure and energy economics. Factors to consider include: 
 

  • Capital efficiency: Blue hydrogen technology may utilize existing hydrocarbon infrastructure, while LOHC retrofits current refinery assets. Green hydrogen requires renewable energy sourcing but avoids feedstock volatility.

  • Risk mitigation: Start with established technologies that integrate with your current operations. Honeywell's 50+ years in hydrogen processing means you benefit from validated equipment and documented performance curves.

  • Phased approach: Our Plant CDO tool can help evaluate pathways upfront to minimize LCOH before major investments. This may help avoid costly retrofits and help you scale at your pace.

Purity requirements can vary significantly by application. Matching them correctly helps prevent catalyst poisoning and process inefficiencies. When matching purity specifications, it is important to consider: 

 

  • Application-specific requirements: Fuel cells need 99.999%+ purity (ISO 14687-2 standard), as does refinery hydroprocessing. Ammonia synthesis and methanol production accept lower specifications but benefit from impurity control. 1

  • PSA system flexibility: Honeywell's Polybed PSA systems can offer 99.9% to 99.9999% purity with 80-91% hydrogen recovery.2 Organizations can customize systems to balance purity against recovery economics for their specific downstream needs.

  • Avoiding catalyst contamination: The PSA process can approach near-complete impurity rejection, helping keep sub-ppm levels of oxygen, water, nitrogen and carbon oxides out of product streams.3 This can help prevent costly downstream catalyst deactivation and can extend run times between regenerations. 
     

1-3 https://matthey.com/documents/d/guest/hon-uop-jm-na-h2-syngas-training-psa-process-basics-r0-pdf 

We provide integrated solutions across the hydrogen value chain from production through end use. Our portfolio covers three areas of support: 
 

  1. Production technologies: Green and blue hydrogen technology, carbon capture capabilities, PSA purification and catalyst-coated membranes help produce high-purity hydrogen.

  1. Control and optimization: Honeywell Protonium solutions help reduce energy consumption and help lower LCOH through our Plant CDO, Hydrogen Electrolyzer Control System (HECS) and Unified Control and Optimization Systems (UCO).

  1. Transport and storage: LOHC can enable cost-effective long-distance transport by leveraging existing infrastructure rather than requiring dedicated hydrogen pipelines.

 

Our approach integrates these solutions to work together across varying operating modes and conditions. With 50+ years of experience in hydrogen technologies, we can help you move from initial scope definition through commissioning while helping manage technical and operational risk.

Advance your hydrogen strategy

Discover proven hydrogen technologies spanning production to distribution