Petrochemical and refining operations face ongoing challenges that include aging equipment, evolving regulations and pressure to improve efficiency. Honeywell UOP's aftermarket portfolio helps improve plant performance with equipment upgrades, spare parts and digital services to support operational continuity.
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Support your units to run at peak performance
Honeywell UOP solutions help enhance refinery and petrochemical plant performance throughout the asset lifecycle.
Honeywell UOP solutions help enhance refinery and petrochemical plant performance throughout the asset lifecycle.
Field-Tested Aftermarket Solutions for Petrochemical and Refining Operations
Equipment upgrades designed to improve process performance and reliability
Equipment upgrades help improve process performance without the need for full unit replacement. Honeywell UOP’s proven upgrades can support throughput optimization and reliability improvements during planned turnarounds.
- Process instrumentation controls
- Reactor internals and catalyst support systems
- Rotary valves and tube bundles
- Distillation trays and packed columns
Spare parts and consumables that support plant uptime and maintenance
High-quality components help reduce unplanned downtime. Honeywell UOP’s spare parts program offers critical components with delivery schedules designed to support maintenance planning.
Digital services and training to help improve operational performance
Honeywell UOP’s digital services help refining and petrochemical operations measure performance and identify gaps, while in-depth training programs support workforce development. Onsite partnerships can help drive operational improvements.
- Connected Services for benchmarking
- Connected Competency training programs
- Performance Solutions partnerships
- Continuous, up-to-the-minute monitoring tools
Real-World Performance Results
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Life Sciences Quality Management
Biovac and Inspiration Healthcare Group
Biovac and Inspiration Healthcare Group modernized quality control with TrackWise Digital, automating workflows to improve efficiency and support compliance eff
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OT Cybersecurity
Motor Oil Refinery
Motor Oil collaborated with Honeywell to build an OT cybersecurity plan for a 50-year-old refinery, maintaining network security and workplace safety.
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Process Optimization
Borealis
Borealis partnered with Honeywell to develop a process digital twin that helps drive plant efficiency, supporting its sustainable production goals.
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Process Optimization
Chemours
Chemours uses Honeywell's Asset Performance solution to monitor pumps, plan maintenance outages and help support safe, efficient operations at their facility.
Explore specialized aftermarket solutions for petrochemical and refining operations. Each offering can provide focused support for specific performance, reliability and maintenance requirements.
Common Questions About Refining and Petrochemical Aftermarket Services
Equipment age, regulations and performance gaps drive most upgrades. Operations typically face multiple triggers simultaneously rather than a single catalyst. The timing often depends on turnaround schedules and capital availability. Common triggers include:
- New emissions standards requiring updated controls
- Capacity constraints in specific units
- Aging equipment approaching end-of-life
- Technology improvements offering better yields
- Market conditions justifying throughput investments
Turnaround schedules often create specific implementation windows. Higher margins can justify investments in throughput improvements, while regulatory deadlines may accelerate upgrade timelines regardless of market conditions.
The gap between current and needed performance helps determine the best path. Most operations evaluate both options based on specific unit conditions and business objectives. The decision framework considers technical requirements and operational constraints.
Spares and consumables maintain existing performance, replacing worn components without changing capabilities. Capacity expansion requires equipment upgrades, addressing performance limits when existing units can’t meet desired targets.
Cost analysis compares upgrade investment against incremental value; be sure to factor in implementation complexity and turnaround scheduling. Engineering support can help operations make the most of existing equipment before considering hardware changes.
Operations timing depends on production capacity requirements and maintenance windows. Incremental improvements can occur during scheduled shutdowns without major downtime.
Digital solutions can implement rapidly. Software can typically be deployed in weeks, with data connectivity often established within days, depending on site conditions. Analytics platforms can activate without unit shutdowns.
Equipment installations, on the other hand, require downtime. Honeywell UOP teams support planning so that major hardware changes can align with turnaround schedules, spares and consumables can swap during routine maintenance and modifications can coordinate with planned outages.
Explore how aftermarket services can help improve petrochemical and refining operations
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