Integrated Operations

Deploy autonomy in your industrial operations

Virtualization, digital twins and performance management tools support the shift to autonomous industrial operations.

Virtualization, digital twins and performance management tools support the shift to autonomous industrial operations.

An Evolved Solution to Total Integration

Industrial autonomy requires more than traditional automation. It calls for: 

  • Virtualized architectures that reduce reliance on fixed hardware configurations 
  • Deployment approaches that streamline and help accelerate implementation 
  • AI-enabled platforms that help bridge operational and information technologies 

Honeywell's integrated approach helps connect processes, assets, people and insights to support more adaptive, efficient operations.

Virtualization and decoupling 

Experion PKS HIVE allows decoupling control applications, I/O modules and IT workloads from physical platforms. PKS HIVE enables universal software-based control on any hardware.

  • IO HIVE: field-distributed I/O, flexible assignment

  • Control HIVE: logical controller clustering

  • IT HIVE: centralized VM hosting, reduced local IT

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Explainable AI approaches and digital assistive tools

Our AI models are designed to incorporate causal reasoning, knowledge graphs and human-computer interaction techniques to support more transparent decision-making.

  • Causal AI and machine learning integration

  • Generative AI features that assist operators with contextual guidance

  • Knowledge-graph-based analysis to help surface process insights 

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Explainable AI approaches and digital assistive tools

Our AI models are designed to incorporate causal reasoning, knowledge graphs and human-computer interaction techniques to support more transparent decision-making.

  • Causal AI and machine learning integration

  • Generative AI features that assist operators with contextual guidance

  • Knowledge-graph-based analysis to help surface process insights 

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Unified IT/OT convergence

The Honeywell Forge cloud-based platform is designed to bring together operational and information technology data and apply AI-enabled analytics to help contextualize cross-functional data, supporting broader enterprise-level insights.

  • Near real-time OT and IT data integration

  • Predictive analytics and anomaly detection

  • Enterprise to process-unit visibility 

  • Guided diagnostics for root-cause analysis

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LEAP™ project methodology

LEAP™ lean execution methodology enhances project implementation using virtualization, cloud engineering and auto-device commissioning.

  • Up to 30% automation CAPEX savings1

  • Up to 25% improvement in schedule1

  • Parallel physical and function design processes

  • Universal I/O cabinets, late binding deployment

Honeywell Forge AI Performance Management Platform

Asset performance management combines near real-time monitoring with AI/ML analytics. The vendor-agnostic platform is deployed on-premises or via cloud SaaS.

  • Near real-time event visualization and analysis

  • Time to failure recommendations

  • Integrated reliability and maintenance team workflows

  • Up to 30% capital savings1

    A large capital project can realize up to 30% capital savings in automation infrastructure projects with LEAP™ methodology.

  • Enhanced system longevity

    PKS HIVE decouples control applications from hardware platforms, enabling extended lifecycles and migration without rip-and-replace.

  • 80% reduced cost

    Honeywell’s virtualization technology reduces IT costs by eliminating the amount of physical IT nodes by as much as 80%2

Customer Stories

See Integrated Operations in Action

Frequently Asked Questions About Integrated Operations

Experion PKS HIVE decouples IT workloads from local process facilities by using virtualization to host control system virtual machines either onsite or at centralized data centers. This architecture eliminates significant IT infrastructure costs. The platform uses virtualization hardware at both local and central locations, allowing customers flexibility in where they run their VMs while maintaining the same high reliability. By centralizing IT infrastructure, organizations can reduce hardware costs, simplify lifecycle management and enable central operations capabilities.

LEAP™ (Lean Execution of Automation Projects) is an award-winning methodology that separates physical and functional design, enabling parallel workflows and standardized designs. The approach uses Universal I/O Cabinets, virtualization, cloud engineering, and auto-device commissioning to decouple system hardware from application design. Allowing parallel workflows can save significant schedule time and reduce rework.

AI analyzes data from multiple systems to help surface patterns, anticipate potential equipment degradation and recommend corrective maintenance or operational actions. Explainable AI techniques that combine probabilistic and deterministic models with causal reasoning are designed to enable transparent decision-making. Predictive analytics can help flag deviations or anomalies early by aggregating asset and process data, enabling earlier intervention before issues escalate. AI-enabled platforms offer assistive guidance to staff by contextualizing operational information and highlighting potential actions to consider. AI-supported integration converts equipment, process and operational data into actionable insights for continuous monitoring and helps organizations move towards more adaptive and efficient operations.

Ready to transform your operations?

Discover how integrated operations can help your buildings work smarter.